What errors may occur when using machining centers
Date of issue: 2023-05-12
In the machining center profession, Cutting fluid has always played an important role, no matter what kind of data the machine tool is processing, Cutting fluid will be used. The history of human using Cutting fluid can be traced back to ancient times. When people grind Ground stone, bronze and iron, they know that sprinkling water can improve power and quality.
Cutting fluid is an industrial liquid used to cool and smooth tools and workpieces during metal cutting and grinding. Cutting fluid is composed of a variety of functional additives through scientific cooperation. Together, it has outstanding cooling, smoothing, rust prevention, degreasing and cleaning functions, anti-corrosion functions, and easy dilution features. It overcomes the defects of the traditional soap based emulsion, which is easy to smell in summer, difficult to dilute in winter, and poor rust prevention, and has no adverse effect on the lathe paint of the machining center. It is suitable for the cutting and grinding of Ferrous and is a suitable grinding product at that time.
If there is no Cutting fluid for processing, the tool and workpiece of the machine tool will simply deform and rust under high temperature. Therefore, it is necessary for the machine tool to use Cutting fluid during processing to prevent this undesirable phenomenon from happening.
Its comprehensive processing ability is strong, and the workpiece can complete a lot of processing content after one clamping. The processing accuracy is high, and for batch workpieces with medium processing difficulty, its efficiency is 5-10 times that of ordinary equipment. Especially, it can complete many processing tasks that cannot be completed by ordinary equipment. It is more suitable for single piece processing with complex shapes and high precision requirements or for small and medium-sized batch multi variety production.
1. The serial encoder communication error alarm in the machining center is triggered due to the unit detecting a broken wire or poor communication with the motor encoder. Check if the encoder feedback line of the motor is connected correctly and firmly to the amplifier. If the feedback line is normal, replace the servo motor (as the encoder of the motor is integrated with the motor and cannot be disassembled). If it is α Replace the encoder with the motor. If it occurs occasionally, it may be caused by interference. Check if the shielding wire of the motor feedback line is intact.
2. Encoder pulse count error alarm (LED display 6, system PMM screen display 303/304/305/308 alarm) Reason analysis: The serial encoder of the servo motor loses pulses or does not count during operation. Turn off and then on again. If there is still the same alarm, replace the motor (if yes α Motor replacement encoder) or feedback cable. If the alarm disappears after restarting, you must return to the reference point before running other commands. If the PMM of the system is 308, it may be caused by interference, please shut down and turn it on again.